Predictive Maintenance Ppt

This document was created or updated on June 25, 2015. There are other tasks that are considered Predictive Maintenance (PDM) practices. Standard for an Electrical Preventive Maintenance (EPM) Program Page 4/10 connections. This approach offers cost savings over routine or time –based predictive maintenance, because tasks are performed only when warranted. Most of the above information relates to Preventive Maintenance procedures that are completed on machines while they are shut down. School Facilities Maintenance Task Force National Forum on Education Statistics and the Association of School Business Officials International (ASBO®) Sponsored by the National Center for Education Statistics and the National Cooperative Education Statistics System February 2003. Smart Predictive Maintenance can deliver additional value than traditional maintenance methods. Applying Predictive. A good preventive maintenance program can reduce down time, thereby increasing productivity. Unlocking value through Smart Predictive Maintenance. A classic example of PdM maintenance is electrical transmission grids, where engineers are charged with analyzing detailed information about equipment failure rates. The advent of the IoT has reshaped and accelerated the machine condition monitoring/predictive maintenance market for four key reasons: • Role reversal. In 1971, Nipponese received the Distinguished Plant Award. Remarks are noted in the maintenance report of which the customer receives a copy. By leveraging data from warranty repairs with current vehicle sensor data, predictive data analytics can find meaningful correlations that would be difficult for a human to discover. This would involve switching off circuit breakers to and from the battery bank and the solar panels. • Training Program for Predictive Maintenance Team • Equipment Criticality and Coverage • Program Procedures and Standards • Predictive Maintenance Process • Root cause analysis • PM optimization • Solid Communication Strategy • PdM reliability metrics and benchmarks • PdM cost-benefit and return on investment. Everyone wins. Muhammad Sajid Lecturer University of Gujrat, Pakistan AFA Workshop on “Quality Control & Assurance in Maintenance in Fertilizer Industries” Oman 23 – 25/11/2015 Learning Outcome Explain the importance of maintenance in production systems Describe the range of maintenance activities Discuss predictive maintenance and the key issues. Course Objectives ›. This includes scheduled preventive maintenance, predictive maintenance and inspection activities. Predictive Maintenance solution accelerator overview. Within maintenance, preventive maintenance (PM) is a substantial portion of the budget. This report also lists vendors and equipment specifications for predictive C') maintenance systems. Corrective Maintenance. KONUX System Client System Acceleration. Free Seminar Reports, PPT Presentation Topics and Abstract. Publié le 11/04/2016 À 07H30. Background While the choices concerning predictive and preventive maintenance typically seem to be discrete or occasional events, the choice to be proactive on the part of a capital. Predictive analytics uses data to determine the probable future outcome of an event or a likelihood of a situation occurring. PdM allows you to predict failures and monitor performance on your most critical assets. A new engine should have the fi rst oil drained. Maintenance Performed to identify, isolate, and rectify a fault so that the failed equipment, machine, or system can be restored to an operational condition Preventive Maintenance Schedule of planned maintenance actions aimed at the prevention of breakdowns and failures. The Maintenance and Reliability program is based on technologies and NDT methods which assess the current condition of rotating or stationary industrial equipment and attempts to predict its lifespan by assigning failure levels to operating equipment. Evidence of the maintenance effects. SAP scenario is not different than other maintenance scenarios, the main difference lies that whenever you use any predictive tool (say Vibrometer, or critical temp detector), then you use such maintenance order. Implementing Preventive Maintenance is available in online maintenance training and course manual formats. Download a CD worth of vital best practice maintenance training with world-class maintenance PPT presentation content, best practise maintenance management PPT and training materials An insightful library of maintenance training courses with world-class maintenance management PPT PowerPoint presentation. By leveraging data from warranty repairs with current vehicle sensor data, predictive data analytics can find meaningful correlations that would be difficult for a human to discover. This week we interview Tilak Kasturi, CEO of Predii, a predictive maintenance AI company based on Palo Alto. Calibration & Preventative Maintenance • “Automatic, mechanical, or electronic equipment or other types of equipment, including computers, or related systems that will perform a function satisfactorily, may be used in the manufacture, processing, packing, and holding of a drug product. Hitachi is positioning predictive maintenance (PdM) as the solution core of its IoT platform, Lumada. In the past few years, predictive analytics has gone from an exotic technique practiced in just. PowerPoint has two separate versions, and most people are equipped with the desktop edition that is included in Office. preventive maintenance per week, how should those 10 hours be scheduled? ¾ Answer: ¾ In a 24x7 manufacturing operation, it is typically better to perform the ~10 hours of activities in several smaller periods of time, for instance 5 PM activities that take ~2 hours each ¾ Duration and variability in preventive maintenance are key. In order to find out where companies currently stand regarding predictive maintenance, and where they plan to be in the near future, we surveyed 280 companies in Belgium, Germany and the Netherlands. For anything else, predictive maintenance is the way to go. The preventive maintenance cycle refers to the sequence of events that make up a maintenance task, from its definition to its completion. KPI Library | Maintenance. Condition-Based Maintenance with Preventive and Predictive Technologies Important Course Work To wrap-up this TrueWorkShop™ Each company will be guided through a self assessment delegates will draw up specific improvement plans to address their Top 5 Areas for Improvements in power point format. Manufacturers are interested in quality control, and making sure that the whole factory is functioning at. A comprehensive data center preventive maintenance program for your critical power and cooling equipment reduces the risks of downtime and is essential in ensuring your equipment operates at peak performance. In other cases, maintenance alerts will spur a technician into action. 2 Secretary of Defense, National Defense Strategy 2005, March 2005. Its fleet of 737NGs and 747 freighters would receive predictive maintenance alerts. With a real needs maintenance program. With budgets tight and workers stretched thin, preventive maintenance has become a nice-to-have instead of a must-have for many organizations. Manufacturers are interested in quality control, and making sure that the whole factory is functioning at. critical (at rest, maintenance, post-maintenance). Preventative maintenance predominantly features two different types of maintenance: periodic maintenance and predictive maintenance. ASSET MONITORING & HEALTH. 3 Predictive Maintenance Predictive Maintenance (PdM) is the process of monitoring the condition of machinery as it operates in order to predict which parts are likely to fail and when. Predictive Maintenance. 360training's high-quality e-learning courses assist thousands of working professionals in a wide range of disciplines, helping them to succeed in today's marketplace, to renew licenses, to acquire. Provides information on the relationship of PM to production and quality control. Joel Levitt is known worldwide as a leading educator in maintenance management. 1 – March 2009 4 1. A machine learning approach to predictive maintenance I Challenges I Application 1: predict alarms due to hot bearings. Analytics can. Vibration analysis for pumps and other rotating equipment has allowed us to help many customers improve the reliability of their equipment, and make repairs on their schedule, rather than the worst possible time. The goal is to. Health Checks. This post will contrast reliability centered maintenance (RCM) and condition based maintenance (CBM). lifetime -reliability. A classic example of PdM maintenance is electrical transmission grids, where engineers are charged with analyzing detailed information about equipment failure rates. Preventative maintenance is structured around the life expectancy of the various conveyor parts such as: belts, bearings, gear motors, etc. As you can see below from Google trends, predictive maintenance is a bit ahead in the hype cycle, having passed its peak buzz levels around 2004. Client System e. sight User Conference + Expo in. Of particular interest to R users is the Predictive Maintenance Template for SQL Server R Services, which includes R code that runs in the SQL Server database to:. ppt), PDF File (. Predictive Maintenance Blueprint • Reduce unplanned downtime by 3. preventive maintenance: Systematic inspection, detection, correction, and prevention of incipient failures, before they become actual or major failures. BALL VALVE ASSEMBLY AND MAINTENANCE PROCEDURE GATE, GLOBE AND CHECK VALVES ASSEMBLY AND MAINTENANCE PROCEDURE REF. ASSET MONITORING & HEALTH. Muhammad Sajid Lecturer University of Gujrat, Pakistan AFA Workshop on “Quality Control & Assurance in Maintenance in Fertilizer Industries” Oman 23 – 25/11/2015 Learning Outcome Explain the importance of maintenance in production systems Describe the range of maintenance activities Discuss predictive maintenance and the key issues. Keywords: Asset management, Asset optimization, Predictive Maintenance, Product. 3 Predictive Maintenance Predictive Maintenance (PdM) is the process of monitoring the condition of machinery as it operates in order to predict which parts are likely to fail and when. Boeing AnalytX utilizes our aerospace expertise with data-based information to give you empowered decision support to optimize your operation and mission. As corporate data evolved into a critical asset for most companies, proper maintenance of the IT equipment became a necessity for supporting the availability of key business applications. A screwdriver can be used to remove the type of oil fi ller plug shown here. Motivation I Rail network velocity I Train condition monitoring 2. This type of maintenance program is suited to your largest, most expensive, and most complex assets and promises cost savings over routine or time-based preventive maintenance , because. maintenance,types of maintenance,Breakdown maintenance,preventive maintenance,predictive maintenance & schedule maintenance - maintenance-maintenance is a set of organised activities that are carried out in order to keep an item in its best operational condition with minimum cost acquired. It can also help to prevent costly repairs to equipment by reducing the possibility that equipment will experience a major breakdown. However about 70% of the time, he estimates, the diagnosis of mechanical problems with buses and trams is incorrect. Independent studies by the ISI (Institute for Scientific Information) have shown that predictive maintenance can reduce preventive maintenance tasks by 15% and have an overall effect on downtime of 1-2%. Analytics can. Good Maintenance Management Best Practices • Preventive Maintenance • Inventory and Procurement • Work Flow and Controls • Computer Maintenance Management System • Technical and Interpersonal Training • Operational Involvement • Predictive Maintenance • Reliability Centered Maintenance • Total Productive Maintenance. However, predictive maintenance maximizes uptime. Jadwal Training Total Predictive Maintenance: Instructor by : Viktor Malau DESCRIPTION. Want to learn how to implement Autonomous Maintenance within your organisation? Find out more. True Predictive Maintenance Excellence is something that can only be achieved with hard work, and it is not easy and can be a moving target. This allows casual stressors to be eliminated or controlled, prior to any significant deterioration in the physical state of the component or equipment. As you can see below from Google trends, predictive maintenance is a bit ahead in the hype cycle, having passed its peak buzz levels around 2004. I would go further and contend that predictive maintenance is a part of preventive maintenance – actually a technique used in preventive maintenance. Reliability Centered Maintenance (RCM) Chapter 30. This allows casual stressors to be eliminated or controlled, prior to any significant deterioration in the physical state of the component or equipment. Total Productive Maintenance (TPM) Seminar and PPT with pdf report: Maintenance has a deep greater affect on corporate profitability than most managers are feeling to consider, much less admit. Industrial Maintenance As a specialist in availability-driven production resource maintenance, Fives offers Afnor-compliant Level I-IV corrective, preventive and enhanced maintenance. When it comes to choosing which method of maintenance you should perform, it is hard to choose between reactive and preventative maintenance. Independent studies by the ISI (Institute for Scientific Information) have shown that predictive maintenance can reduce preventive maintenance tasks by 15% and have an overall effect on downtime of 1-2%. Includes bibliographical references and index. Regular preventive maintenance actions allow to control maintenance costs and to optimize life time performance. Boeing AnalytX utilizes our aerospace expertise with data-based information to give you empowered decision support to optimize your operation and mission. Predictive Maintenance Environment in Food Processing Plants Provides Early Warning System Maintenance is moving from preventive to predictive mode with condition monitoring, maintenance system upgrades and the promise of easier integration. 1 – March 2009 4 1. txt) or view presentation slides online. The main value of Predictive Maintenance is to allow convenient scheduling of corrective maintenance, and to prevent unexpected equipment failures. Plant maintenance usually refers to the methods, strategies, and practices used to keep an industrial factory running efficiently. It includes a step-by-step implementation process of TPM. Predictive maintenance is the complement of preventive maintenance. This maintenance policy, or actually lack of policy, is common for infre-. MAINTENANCE. Each company is different with different management styles and business goals. Proper maintenance of these physical assets is an utmost necessity for success of any transportation system. Predictive maintenance and monitoring of drilling equipment November 27th, 2018 Julian Zec Chief Engineer National Oilwell Varco. Operating problems in a centrifugal Pump which can cause damage to the centrifugal pump can be either hydraulic or mechanical. This was visible at Hannover Messe, in April 2016, where condition monitoring, predictive maintenance and energy management were the most commonly shown use cases. They are supported by a distributed, lean maintenance/MRO storeroom that provides parts and materials on a just-in-time (JIT) basis and backed by a maintenance and reliability engineering group that performs root cause failure analysis (RCFA), failed part analysis, maintenance procedure effectiveness analysis, predictive maintenance (PdM. Recognized by GTM Research as the industry’s leading provider of O&M services for utility-scale plants, First Solar Energy Services offers a full spectrum of services designed to fit a plant owner’s sourcing strategy, infrastructure and level of expertise in the solar industry. A New Model For Reliability Centered Maintenance In Petroleum Refineries Deepak Prabhakar P. 3 Secretary of Defense, Transformational Planning Guidance 2003, April 2003. The actual processing of big data into useful information is performed by predictive analytics such as the Watchdog Agent® that has been developed by the Center for Intelligent Maintenance Systems (IMS) since 2001 ,. JAYASINGHE E/04/127 Flow of presentation • Introduction • Maintenance planning • KPIs in planning and scheduling 2 MAINTENANCE Ensuring that physical assets continue to do what their users want them to do 3 Reliability Centered Maintenance (RCM) A process used to determine what must be. Predictive Maintenance (PdM) • Definition - "Techniques that help determine the condition of in-service equipment in order to predict when maintenance should be performed" • Primary goal - Minimize disruption of normal system operations, while allowing for budgeted, scheduled repairs. NSF Industry/University Cooperative Center (I/UCRC) on Intelligent Maintenance Systems (IMS) Jay Lee, D. A predictive maintenance approach strives to detect the onset of equipment degradation and to address the problems as they are identified. To apply this maintenance, it is necessary to identify physical variables (temperature, vibration, power consumption, etc. Predictive maintenance is surely one of the most talked-about topics in maintenance and asset management. When you fail to conduct the proper maintenance, the risk of loss. It allows technicians to anticipate breakdowns: they generate reports directly in. We need to see the role of maintenance within an organisation. Predictive maintenance (PdM) is a term—and a practice—you should get to know. Condition Monitoring for Predictive Maintenance to Maximize Plant Efficiency ACTSYS Process Management Consultants Pte Ltd. We can also laser align the gearbox – generator coupling as required. Preventive Maintenance. Useful Predictive Maintenance Technologies for Manufacturing Facilities * * * * * * * * * * * * Oil Analysis Case Histories An oil lubricated Cooling Tower gearbox was found to have a breakdown in the lubricating properties of the oil as well as being contaminated with water. This approach promises cost savings over routine or time-based preventive maintenance, because tasks are performed only when warranted. Remote Support and Troubleshooting. Preventive maintenance, predictive maintenance, a structured repair system, and full-fledged plant shut-down management must be reliable. The advice in this Guide is relevant to typical Heating. CHOOSING THE MAINTENANCE SYSTEM For choosing maintenance system is necessary to know and to apply the principle of maintenance management (fig. Switchgear maintenance is usually considered a low priority by most management teams, who defer or ignore it until a failure occurs. Apply to 1342 Preventive Breakdown Maintenance Of Plastic Injection Moulding Jobs on Naukri. New data shows the top driver for investing in aircraft connectivity upgrades is the enablement of predictive aircraft maintenance. Predictive Maintenance Strategy Training. Each company is different with different management styles and business goals. Keeping up with everyday maintenance is one thing. Dynamic or in-service testing, is. Maintenance Scheduling for Electrical Equipment. Predictive Maintenance ini akan memprediksi kapan akan terjadinya kerusakan pada komponen tertentu pada mesin dengan cara melakukan analisa trend perilaku mesin/peralatan kerja. Keywords: Asset management, Asset optimization, Predictive Maintenance, Product. 0 CONDITION BASED MAINTENANCE CBM adds two enormously important dimensions to classical predictive maintenance. Predictive maintenance is the complement of preventive maintenance. Features include outbound delivery, store temperature monitoring,FMCSA compliant forms, food safety, route monitoring, driver management and asset tracking. PowerPoint has two separate versions, and most people are equipped with the desktop edition that is included in Office. Using the latest equipment and software, we perform Predictive Maintenance Thermal Imaging Surveys to help you plan your maintenance schedule and thereby minimise your shut down time. Predictive analytics uses data to determine the probable future outcome of an event or a likelihood of a situation occurring. 9B by 2022, a 39% annual growth rate. If the folks that predict these things are correct, the market for predictive analytics software is set to grow to 9. PRiSM Predictive Asset Analytics helps organisations gain the highest return on critical assets by supporting predictive maintenance (PdM) programs. Saving Of the total maintenance costs. PDM program is the maintenance program drawn out for the electrical equipment based on regular monitoring of the actual physical condition, operating parameters, operating efficiency and other indicators. Predictive maintenance is the complement of preventive maintenance. com PowerPoint Presentation Author: Phil Winters. •The best indicators are selected based on the average Fisher per press and a common PCA projection is carried out for all the presses. This report also lists vendors and equipment specifications for predictive C') maintenance systems. It is important to identify predictive maintenance that is truly predictive and preventive maintenance that is truly preventive. Which is typical for plants who do not already have advanced Preventive Maintenance and Predictive Maintenance PdM practices in place. The Predictive Index empowers leaders to use talent optimization software and people data insights to reach their business goals. CHAPTER - 6 BEST PRACTICES IN OPERATION & MAINTENANCE OF HYDRO POWER STATIONS 6. Why not rely solely on calendar-basedpreventive maintenance? Inadequate maintenance: A “Weekly or 50 hours” PM is generated every week- but runs 100 or more hours per week Wasting money: A “Weekly or 50 hours” PM is generated every week but only runs about 50 hours a year. Provides information on the relationship of PM to production and quality control. Given a target component and a collection of historical equipment log and service data, we can formulate a pre-dictive maintenance problem for the target component. Key Performance Indicators for Facility Managers Predictive Maintenance Prev. Since most preventive maintenance tasks are commonly performed at scheduled intervals, parts of the preventive maintenance cycle repeat, based on those intervals. Preventive maintenance is not only a prerequisite program, it is also one area where a well-documented program can provide a company not just with significant cost savings but also with data for future savings. Why You Need to Know Difference between Reactive, Predictive, and Proactive Risk Management. com Outline Conventions in R Data Splitting and Estimating Performance Data Pre-Processing Over–Fitting and Resampling Training and Tuning Tree Models Training and Tuning A Support Vector Machine Comparing Models Parallel. Provides information on the relationship of PM to production and quality control. Having a fully integrated network, monitoring every aspect of an operation becomes far easier, and only leads to greater productivity and safety. Predictive maintenance is one of the areas that benefit most from machine learning algorithms with predictive capability. predictive excel template Excel Template Predictive Maintenance - Download Manual Document. preventive maintenance per week, how should those 10 hours be scheduled? ¾ Answer: ¾ In a 24x7 manufacturing operation, it is typically better to perform the ~10 hours of activities in several smaller periods of time, for instance 5 PM activities that take ~2 hours each ¾ Duration and variability in preventive maintenance are key. Predictive maintenance : This is a method in which the service life of important part is predicted based on inspection or diagnosis, in order to use the parts to the limit of their service life. maintenance to predictive methods to avoid high cost and labor intensive effort report template - v11 author georgette grossman created date 1132004 1047. This notebook serves as a tutorial for beginners looking to apply. A good maintenance program demands company-wide support from the top executive right down to the machine operators. Predictive Maintenance: Vibration Analysis of Screw Compressor Bearings. Predictive Maintenance is a defect inspection strategy that uses indicators to prepare for future problems and as such it’s a response to the need to be ever more precise in maintenance management by applying data, context, and analytics (machine learning) to the problem space. SAP scenario is not different than other maintenance scenarios, the main difference lies that whenever you use any predictive tool (say Vibrometer, or critical temp detector), then you use such maintenance order. This is Joe. The Future of IIOT and Predictive Maintenance What we will discuss today History of Pdm Challenges in our current methodology Parallels of technological development and Pdm Availability of Technology and Open Platforms Fitting the Pdm process within todays technology Automating the “Analysis”. It is associated with the measurement of sound above 15 kHz. The Predictive Index empowers leaders to use talent optimization software and people data insights to reach their business goals. Maintenance is an important system in operation. Preventive Maintenance Keep records of all your maintenance activities, indicating the machine(s) involved, the part(s) involved, type of maintenance and date on which performed. Predictive Maintenance is an attempt to refine maintenance activities to only those times when functionally necessary, based on data analysis. How Does Predictive Maintenance Work?How Does Predictive Maintenance Work? 1)1) Establish Criteria for Acceptable RiskEstablish Criteria for Acceptable Risk 2)2) Identify the critical components in the systemIdentify the critical components in the system which cause a negative outcome if they failwhich cause a negative outcome if they fail. This is Joe. For a closer look at on-condition maintenance, see this month's Hot Topics. Faiz and Eran A. All in all, predictive maintenance turns out the better of the two options when it comes to average savings. Periodically, components of this equipment will fail and require repair or replacement. Clean battery studs and cable ends. CONDITION - BASED MAINTENANCE. 2 Delta 3 GE GE116 4,6 MW 2 2017 Predictive analysis Microsoft PowerPoint - Prezentacja_STEAG_Gdansk. TPM Consulting Service, P-M Analysis, Predictive Maintenance, QCC, TPM for Manager, TPM for Supervisor. Course Description: This course explores key components of a successful predictive maintenance program, real life case studies of several ATS client PdM programs, an introduction to concepts of force and vectors, fundamentals of data acquisition, basics of analog to digital conversion, characteristics of vibration in machinery. Provides information on the relationship of PM to production and quality control. Predictive maintenance is the intelligent health monitoring of equipment to avoid future equipment failure. Towards predictive maintenance? A next-gen CMMS like Mobility Work, a solution that offers a performing analytics tool able to gather all the data entered by maintenance teams themselves, aims to progressively help plants evolve towards predictive maintenance. Predictive Maintenance. Publié le 11/04/2016 À 07H30. Maintenance can be planned and carried out in different ways. Operational efficiency, equipment ROI and safety considerations give rise to an industry need to ensure that the equipment is functional and utilized to its potential. Explains the requirements and advantages of the program as it applies to maintenance management. Chapter 4 examines Computerized Maintenance Management Systems (CMMS) and their role in an effective O&M program. Meter based maintenance is maintenance performed as a result of a meter reading trigger. This is where the need for “Predictive Maintenance” (PdM) comes into play. Predictive Analytics provides clear, actionable initiatives based on existing company data and is a natural extension of related corporate initiatives in areas such as web analytics, business analysis and data mining. Predictive Maintenance Blueprint • Reduce unplanned downtime by 3. The Application of Machine Learning to Asset Maintenance Today, the default Predictive Maintenance (PdM) systems use SCADA data to monitor asset performance. A machine learning approach to predictive maintenance I Challenges I Application 1: predict alarms due to hot bearings. For example, activities such as predictive maintenance, reliability-centered maintenance, interval-based maintenance, corrective maintenance, or metered maintenance may be selected to ensure dependable performance. The basics of predictive analytics. This basis for maintenance programmes find utilities with a large maintenance catalogue of predefined tasks, where these tasks are based on a preventive. No matter where you are on your maintenance journey, smart predictive maintenance can accelerate your digital transformation. The key is “the right information in the right time”. Preventive Maintenance (PM) is the planned maintenance work that should be regularly performed on a piece of equipment to mitigate the risk of unexpected failures. Predictive Maintenance 101. The main aim of the presented research is to achieve an improvement in condition based Predictive Maintenance through the Cloud-based approach with usage of the largest. Predictive Maintenance Market by Component (Solutions and Services), Deployment Mode, Organization Size, Vertical (Government and Defense, Manufacturing, Energy and Utilities, Transportation and Logistics), and Region - Global Forecast to 2024. Static or off-line testing is commonly performed just once in a given period of months, usually up to a year. What is Reliability Centered Maintenance? Maintenance Reliability-Centered Maintenance (RCM) is the process of determining the most effective maintenance approach. predictive maintenance domains. Maintenance Strategy found in: Business Framework Total Productive Maintenance PowerPoint Presentation, Planned Building Maintenance Powerpoint Shapes, Flat Diagram For Total Productive Maintenance PowerPoint Templates, Building. Results indicate current and future functional capability”. PdM allows you to predict failures and monitor performance on your most critical assets. The last step for a successful implementation of autonomous maintenance is to finalize all provisional standards and establish a process for autonomous maintenance. Reduce unexpected shutdowns. Implementing Preventive Maintenance is available in online maintenance training and course manual formats. Why not rely solely on calendar-basedpreventive maintenance? Inadequate maintenance: A “Weekly or 50 hours” PM is generated every week- but runs 100 or more hours per week Wasting money: A “Weekly or 50 hours” PM is generated every week but only runs about 50 hours a year. Most of the above information relates to Preventive Maintenance procedures that are completed on machines while they are shut down. 2 Possible combinations of maintenance systems 3. Seminar Overview. Two-colored theme. Robert Ford, CMRP GE Power Generation Services. In the context of food safety management, well-maintained equipment will ensure that a. 2 PowerPoint Presentation Author: Christine Chapman. Periodically, components of this equipment will fail and require repair or replacement. pdf), Text File (. Application Scenarios. With the flood of data available to businesses regarding their supply chain these days, companies are turning to analytics solutions to extract meaning from the huge volumes of data to help improve decision making. in their tpm environment operators clean and inspect their equipment, as well as perform oiling and lubrication preventive maintenance duties, or. This includes scheduled preventive maintenance, predictive maintenance and inspection activities. It consists of constructing a binary classi er for predicting fail-ures, where training examples contain predictive features ex-. Predictive maintenance involves using time-based data from in-service assets such as trains and planes to predict maintenance needs in advance. TKE wanted to transition to a more proactive and. [163 pages Report] Predictive analytics market categorizes the global market by services, by solutions as financial analytics, risk analytics, customer analytics, marketing analytics, sales analytics, web & social media analytics, by deployment, by organization, by industry vertical & by region. View and Download PowerPoint Presentations on Condition Based Maintenance PPT. Avoid Misuse of Conveyors The misuse of a conveyor is a common cause of reducing the life of a conveyor system. It's the same difference as between descriptive & diagnostic analytics. Health Checks. Want to learn how to implement Autonomous Maintenance within your organisation? Find out more. At many facilities, the maintenance crews take only some of the easier steps. Because the PCP has a number of Alzheimer's patients, the PCP has initiated an ongoing predictive study with the hope of developing a predictive model for individual likelihood of memory maintenance and uses, with permission, the data thus entered through the patients' portals. Production Die Cast Dies Proper Care for Longest Life 15 Preventative Maintenance Program 18. The discussion also demonstrates the clear benefits of PdM, including the use of a proactive approach to maintenance. Academicians have classified maintenance in two broad categories, viz. Arial MS Pゴシック Blank Presentation 1_Blank Presentation Slide 1 Presented By Robert Lawson City of Fort Worth Equipment Services Department Preventative maintenance? Predictive Maintenance Predictive Maintenance Fluid Sampling and Testing On Board Computers Off Road or Construction Equipment Telematics OEM Telematics Independent. Reducing Vehicle Downtime and Parts Costs 3. Predictive Maintenance and Industry 4. The Cat ® Preventive Maintenance Agreement (PMA) allows customers to lock in maintenance costs at today’s rates for the term of the contract. Preventive maintenance (or preventative maintenance) is work that is performed regularly (on a scheduled basis) in order to minimize the chance that a certain piece of equipment will fail and cause costly unscheduled downtime. In a previous post, we introduced an example of an IoT predictive maintenance problem. Thermographic Survey as part of a Predictive Maintenance Program Thermographic ?? the safety covers, the Plexiglas safety A thermographic survey is performed with a specialized camera that can take pictures in the Infrared spectrum. Operational efficiency, equipment ROI and safety considerations give rise to an industry need to ensure that the equipment is functional and utilized to its potential. Want to learn how to implement Autonomous Maintenance within your organisation? Find out more. It is performed while the equipment is still working so that it does not break down unexpectedly. Ultimately, predictive analytics increases the productivity and efficiency of an organisation's workforce by providing early notifications. 8 | Oil Analysis Handbook for Predictive Equipment Maintenance Common oil analysis parameters for engines and rotating machines such as turbines, and gearboxes Category Parameters Engines Rotating Machines Wear Elemental concentration Yes Yes Particle sizes and shapes Optional Yes Large Ferrous particle concentration Optional Yes Wear / Solid. maintenance schedule regarding all vital areas of the power project. The PMA program provides five years of maintenance coverage for new or low annual hour pleasure craft vessels powered by Cat recreational engines, ranging from the Cat C7 to the C32 marine engine. It manages trend values,. Tips on Detecting Bearing Faults in Rotary Screw Air Compressors. Act – Don’t React – with Predictive Maintenance Enabled by the Internet of Things. Training and. critical (at rest, maintenance, post-maintenance). Predictive capabilities such as forecasting and simulation provide enhanced insight that managers. Without a doubt, strategic predictive maintenance is a key component of achieving lowest cost of ownership. Free for commercial use No attribution required High quality images. This overview: • Outlines some of the most common predictive mainte-nance methods • Explains how to determine the potential cost. Muhammad Sajid Lecturer University of Gujrat, Pakistan AFA Workshop on “Quality Control & Assurance in Maintenance in Fertilizer Industries” Oman 23 – 25/11/2015 Learning Outcome Explain the importance of maintenance in production systems Describe the range of maintenance activities Discuss predictive maintenance and the key issues. Preventive Maintenance – It is a daily maintenance designed to maintain the healthy condition of equipment and also to prevent failure and deterioration of these equipment. PREDICTION - BASED MAINTENANCE. Predictive maintenance and monitoring of drilling equipment November 27th, 2018 Julian Zec Chief Engineer National Oilwell Varco. pdf), Text File (. Predictive maintenance has given an edge to the companies as they can predict the condition of in-service equipment, and can also predict the estimated time for maintenance, which prevents any untimely breakdown that may result in operational income losses. Predictive maintenance enabled by the Internet of Things is the way to proactively monitor, manage, and maintain assets in the future. Condition Monitoring. A new engine should have the fi rst oil drained. A series of questions are posed in the areas of management support and commitment, asset management, risk management, key performance indicators, preventive maintenance, predictive maintenance, root cause analysis, maintenance materials management, contractor management, and training. This approach offers cost savings over routine or time -based predictive maintenance, because tasks are performed only when warranted. [email protected] Useful Predictive Maintenance Technologies for Manufacturing Facilities * * * * * * * * * * * * Oil Analysis Case Histories An oil lubricated Cooling Tower gearbox was found to have a breakdown in the lubricating properties of the oil as well as being contaminated with water. Next Gen Maintenance: Smart Connected Assets You can’t build Smart Products in a “dumb” factory and you can’t maintain a Smart Factory or Plant with yesterday’s maintenance technology. Why not rely solely on calendar-basedpreventive maintenance? Inadequate maintenance: A “Weekly or 50 hours” PM is generated every week- but runs 100 or more hours per week Wasting money: A “Weekly or 50 hours” PM is generated every week but only runs about 50 hours a year. Comprehensive best practice (template) model for easy work order creation and budget vs actual comparison. Solar PV System Maintenance Guide 4 Before maintenance is carried out, eac h component of the system should be isolated. Many companies don’t have predictive analytics in place, and don’t intend to do so in the near future. With the flood of data available to businesses regarding their supply chain these days, companies are turning to analytics solutions to extract meaning from the huge volumes of data to help improve decision making. Precognize is a leading predictive analytics solution for the process industry to boost production and operation. of incorporating thermal imaging cameras in their predictive maintenance programs. All are done to prevent unforeseen shutdowns and maximize the working life of machines. With ever increasing demands from top management to accomplish more work and decrease operating costs, investing in predictive maintenance and condition monitoring tools makes more sense today than ever before. Predictive maintenance : This is a method in which the service life of important part is predicted based on inspection or diagnosis, in order to use the parts to the limit of their service life. The term “Total Productive Maintenance” was first used in the late 1960’s by Nipponese, a supplier of electrical parts to Toyota. However, ‘Planned Maintenance’ is not considered a specific kind of maintenance. The rate and frequency of such failures can. instrumentation in a predictive maintenance program; the case study utilises a screw compressor with integrated lubricant and vibration analysis. In many cases, data collection is. With predictive devices currently available, it is incumbent upon. Now is the time for adoption of predictive maintenance to increase. Switchgear maintenance is usually considered a low priority by most management teams, who defer or ignore it until a failure occurs. sight User Conference + Expo in. While PowerPoint is more familiar to some people, there are significantly fewer features accompanying it, meaning users may be missing out on some useful options that Google offers. Preventive Maintenance for Data Centers and Telecom Sites Achieve continuous availability and limit downtime. Quick start-up and shut-down is a major cause of heat exchanger damage.